When discussing modular construction or modularization, it is important to recognize that it is not the same as prefabrication. Yes. Both prefabrication and modularization tale place off-site, prefabricated components are usually the result of a one type of contractor (e.g. framing) while modular components come as complete systems (e.g. structure, wiring, plumbing, HVAC, controls, etc.). Modular construction requires multiple skillsets such as mechanical, electrical, plumbing and structural fabrication. Three-dimensional modeling such as Building Information Modeling (BIM) is a critical technology for modular construction. BIM enables the location of critical module interfaces to be established with a high degree of precision.
We design modules for use in projects and produce those modules in our own facilities for commercial facilities and a broad range of industries, including pharmaceutical, life science, food, data center and power generation.
Our experience with modular construction has proven that it provides many advantages compared to building on-site:
- Reduced cost
- Easier labor management and higher productivity
- Better product and project quality
- Minimizing space requirements and materials
- Shorter construction time
- Safer construction
Projects where substantial portions of the build are standardized and repeatable make some of the best modular construction opportunities. In addition to other advantages, modular construction of MEP systems reduces the space needed for ductwork and helps keep piping and ductwork cleaner for sensitive processes.
Examples of common modular construction include:
Skid-mounted equipment – Skids containing, for example, heat exchangers, pumps, air compressors, condensers, vacuum equipment and process systems with supporting frames, interconnecting piping and electrical power and controls.
Bathroom pods – Bathrooms with HVAC, lighting, plumbing and fixtures tend to be very standardized and thus good candidates for modular construction.
Overhead mechanical racks – Long runs of customized design containing mechanical piping, cable trays, ductwork, electrical & lighting conduit and pneumatic tubing.
Talk to us about modularization advantages and opportunities while your project is in the early design stage.
